Design SAG mill production when you need it most: In day 1 ...

pressure on mill sizing has resulted in non-flexibility in new SAG mill circuit designs. In order to defend the mill size selected, the owner's engineers need to be able to quantify the loss in productivity that will occur if the SAG mill is downsized. Power based methods allow this calculation to be executed rapidly with good accuracy.

Gold Fields Granny Smith Grinding Circuit: A Metallurgist ...

Figure 2 – Single-stage SAG Mill Grinding Circuit Flowsheet The circuit feedrate of 125 tph to 150 tph was primary crushed to an F80 size of between 105 mm and 120 mm and the SAG mill slowed down and charged with a 7% (by volume, v/v) load of 125 mm balls.

Choosing a SAG Mill to Achieve Design Performance

sized SAG mill may prevent production losses that would be many times greater over the extended start up period. This is the direct result of choosing the proper SAG mill at the start. INTRODUCTION The sequential steps required for the design of any grinding circuit, …

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grinding circuit sag - Optimizing Performance of SABC Comminution Circuit of, 2 Dec 2016, circuit included an increase in the SAG mill ball charge from 8% to 10%, This circuit …

Grinding Circuit Design for Adanac Moly -

in a SAG and Ball mill circuit where there is no scope for storage capacity between milling stages and throughput is normally limited by a bottleneck at one stage or the other. In this case any ore with a high BWi value will have reduced . throughput due to the ball mill despite the capability of the SAG mill …

Ball And Sag Mill Circuits -

done in a SAG/ball mill circuit with no coarse recycle classification of the SAG mill discharge. The primary grinding mill is an 18 ft. diameter x 9 ft. EGL, 1500 HP variable speed SAG mill and the secondary mill is a 13 ft. diameter x 21 ft. long, 2000 HP fixed speed, ball mill.


The circuit consists of a 34' x 20' EGL SAG mill, a Raptor 900 pebble crusher and two 24' x 39'6" ball mills. Each mill is equipped with a 2 x 8500HP dual pinion drive system. The plant was designed to process 1585 h mtpof SAG feed. From startup, the mill struggled to meet the required production rates.

Autogenous and Semi-Autogenous Mills

of the work of a ball mill. Because of the range of mill sizes available, AG/SAG milling can often be accomplished with fewer lines than in a conventional rod mill-ball circuit. All of the above contributes to lower capital cost and lower maintenance cost for an AG/SAG mill circuit and accounts for the current popularity of this type of size

Starkey & Associates Inc. - Leaders in Comminution Design

John Starkey, P. Eng. has worked in SAG mill hardness testing since 1964 where he worked as pilot plant engineer for A. MacPherson's projects. He invented the SPI and SAGDesign tests. The latter is now acknowledged by our clients to be a world-class method for grinding circuit design, and is accepted by our peers as a standard for ore ...

Selection oof Comminution Circuits for Improved Efficiency

• Single stage crush/single stage SAG mills and two stage crush/ball mill circuits are typically selected for low throughput plants (<50 t/h) where personnel costs are a large component of costs.

Optimizing your SAG mill operation - International Mining

In multi-stage ABC/SABC circuits, the AG or SAG mills are in closed circuit with screens and pebble crushers. The mill discharge from these mills consists of slurry, which goes to the ball mills for further grinding, and coarse pebbles/rocks, which are crushed and sent back to the mill.

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Oct 02, 2018· Dec 2, 2016 circuit included an increase in the SAG mill ball charge from 8% to 10% Numerous Chinese mining companies have since Overall, the major flaws are caused by the lack of power in the circuit design and this is therefore.

SAG & Ball Mill Grinding Circuit - YouTube

Oct 08, 2017· CIP/CIL Cyanidation Plant for Gold Recovery: APT Modular Mineral Processing Plants - Duration: 3:12. Appropriate Process Technologies 8,963 views

Grinding Circuit - an overview | ScienceDirect Topics

The circuit comprises a SAG mill, 12 m diameter by 6.1 m length (belly inside liners, the effective grinding volume), two pebble crushers, and two ball mills in parallel closed with cyclones. The SAG mill is fitted with a 20 MW gearless drive motor with bi-directional rotational capacity.

Application of Operating Work Indices in Autogenous ...

circuit or the overall performance of an autogenous-semiautogenous (AG-SAG)/ball mill circuit, but they are of limited value in evaluating AG-SAG and ball mill sections separately. This problem arises due to the difficulty of describing particle size distributions with different shapes by one number, the eighty percent passing size. This

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May 06, 2018· circuit is shown in Figure1. It is commonly referred to as a SABC circuit, for Semi Autogenous Ball mill Crusher (SABC). This circuit shows a semi autogenous grinding (SAG)/ball mill circuit where both grinding mills are in closed circuit, with the SAG mill closed with a crusher to control the amount of critical size material in the circuit ...

Autogenous and Semiautogenous mills -

Gearless mill drive (GMD) technology has further expanded the use of large AG/SAG milling allowing to produce the world's largest SAG mill of 42' in diameter drawing power at 28 MW. Today, is the world leading supplier of gearless AG/SAG mills operating globally.

FL - Grinding Circuits

ECS/ProcessExpert improves the mill circuit grinding efficiency which in turn results in improved energy consumption and throughput. Improved circuit operation together with the increased equipment protection converts to less plant downtime, all of which enhances plant profitability. Advanced Process Control makes it possible

SAGMILLING.COM .:. Home is home to a collection of both free and subscription-based calculation tools to aid metallurgical process engineers perform comminution calculations. Grinding circuit design tools, including for SAG mill-ball mill circuits, and geometallurgy energy models are available to subscribers.

SAG Mill Grinding Circuit Design

On the other hand, over-sizing an SAG circuit can be a poor utilization of capital (or an opportunity for future expansion!). Traditionally, many engineers approached SAG circuit design as a division of the total power between the SAG circuit and ball-mill circuit, often at an arbitrary power split. If done without due consideration to ore ...

Model Predictive Control for SAG Milling in Minerals ...

The behavior of the SAG mill circuit is multivariable i.e. exhibit complex interactions and non-linear behavior between the process variables. It is also dynamic i.e. delay times between variables within the process need to be considered before control actions are executed.


Kinross Paracatu and Process Technology and Innovation (PTI) have reviewed and optimized the operating strategies for the SAG mill circuit at Paracatu operation in Brazil.

Mill (grinding) - Wikipedia

SAG is an acronym for Semi-Autogenous Grinding. SAG mills are autogenous mills but use grinding balls like a ball mill. A SAG mill is usually a primary or first stage grinder. SAG mills use a ball charge of 8 to 21%. The largest SAG mill is 42' (12.8m) in diameter, powered by a 28 MW (38,000 HP) motor.

Optimization and Control of a Primary SAG Mill Using Real ...

2. BENCHMARKED CIRCUIT 2.1. Process Flow and Control Infrastructure Each Module at Waterval Concentrator (WvalC) employs a φ7.3 m x 8.2 m EGL SAG mills with 2 x 5200 kW motors in primary milling duty. Two silos containing Merensky and UG2 ore respectively feed the mill that operates at a fixed 75% of the critical speed.


3.2.1 Primary FAG/SAG Mill Circuit Ore is withdrawn from the conical stockpile via 2 of 4 apron feeders and delivered to the primary mill feed conveyor. A semi-automatic ball loading system is available to load steel balls onto the mill feed conveyor. The fresh feed ore size detection is …

PAI SAG Mill Training - YouTube

Jan 08, 2016· In this training module, we'll cover the workings of a semi-autogenous grinding mill, or SAG mill, that's designed to be the first stage of a grinding circuit.

SAG Mill Circuit Optimisation at Ernest Henry Mini | Mill ...

SAG Mill Circuit Optimisation at Ernest Henry Mini - Free download as PDF File (.pdf), Text File (.txt) or view presentation slides online.

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Jul 06, 2018· SAG Mill Grinding Circuit Design 911 Metallurgist. Four 1067 x 2400 mm vibrating feeders under the coarse ore stockpile feed the SAG mill via a 1067 mm feed belt. Contact US Mathematical modelling for optimization of mineral processing .